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4.5kw Liquid Cooling System for HPC 800A 600A Charging Cable of DC EV Charging Station
Cooling Unit for Oil Charging Cable
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4.5kw Liquid Cooling System for HPC 800A 600A Charging Cable of DC EV Charging Station

The Charging Cable Cooling System provides 4500W heat dissipation for charging terminals, operating below 300W power. It utilizes 10cst silicone oil or biodegradable dielectric coolant as cooling medium.

  • Product name Charging cable cooling system
  • Product size(W*H*D) 240*534*330mm
  • Heat dissipation capacity 4500W@5L/min,1200m³/h,50℃Tamb
  • Power dissipation <300W
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Product Introduction

The Charging Cable Cooling System delivers efficient thermal management for high-power charging infrastructure, designed to operate within charging terminal enclosures. Its core 4500W heat dissipation capacity maintains stable performance under 5L/min coolant flow and 1200m³/h airflow, while consuming under 300W total power.

Engineered with specialized coolant compatibility (including dielectric fluids), it withstands ambient temperatures from -40°C to 50°C. Key components include a 24V gear pump, multiple IP55-rated axial fans (each 55W), and precision PT1000 temperature sensors (Class A accuracy). The system prioritizes reliability with RS485 communication, pressure monitoring (0-1MPa range), and low-coolant alarms.

Backed by nine years of EV charging expertise, our solutions combine patented thermal designs with rigorously tested materials like PA12 cooling lines. We ensure optimal cost-performance ratios and dedicated technical support throughout the product lifecycle.

Features

Efficient Heat Dissipation Design

● 4500W heat dissipation capacity ensures fast charging stability

● Multiple fans coordinate optimized airflow (1200m³/h total air volume)

● Gear pump provides 5.5L/min adjustable flow

● Wide operating temperature range (-40°C to 50°C ambient)

IEnergy Saving and Consumption Reduction

● Power consumption <300W

● 24V DC low-voltage drive components

● Intelligent temperature control reduces inefficient energy consumption

● IP55 protection reduces maintenance costs

Dual charging Gun 600A DC Charging Liquild Cooler
Cooling unit for two 600A ev charging Connector

Industrial-grade Reliability

● PA12 liquid cooling pipes are corrosion-resistant and pressure-resistant

● PT1000 temperature sensor (±0.15°C accuracy)

● Pressure sensor supports 106 pressure cycles

● Liquid level switch monitors the cooling medium in real time

Integrated Compatibility

● Compact design fits within charging terminal interiors

● RS485 communication supports system-linked control

● Multiple connector sizes (φ4-8mm) simplify installation

● Modular design facilitates maintenance and upgrades

Cooler unit for two 600A ev charging Connector
Single Charging Gun 1000A Dc Charging Unit

Application

● High-Power Liquid-Cooled DC Fast Charging Station
Suitable for the continuous thermal management needs of supercharging stations (150kW+). Its 4500W heat dissipation prevents overheating and slowing of charging cables, ensuring a complete vehicle charging cycle within 30 minutes.

● Charging Network for Cold/High-Temperature Regions
Maintains coolant flow in extreme temperatures ranging from -40°C to 50°C, ensuring year-round, uninterrupted operation of charging stations in the harsh cold of Northeast China or high-temperature deserts.

● Bus Hub Charging Terminal
Meets the high-load conditions of clustered electric bus charging. RS485 communication supports remote monitoring of multiple devices, reducing O&M complexity.

● Space-Constrained Charging Cabinets
For compact charging station cabinets with a depth of ≤330mm, this system optimizes the heat sink and fan layout for efficient space utilization.

Structure

Solution

Parameter

Comprehensive parameters

Product name Charging cable cooling system
Product size (W) 240 * (H)534 * (D)330mm
Heat exchanger size (W) 230 * (H)460 * (D)85mm
Coolant 10CST silicone oil or Degradable dielectric coolant
Heat dissipation capacity 4500W@5L/min,1200m³/h,50℃Tamb
Communication method RS485
Power dissipation <300W
Net weight 18kg
System volume 4L
Material of cooling pipeline PA12
Interface specifications φ4*6/5*7/6*8/8*10mm

Environmental conditions

Ambient temperature -40℃~50℃
Storage temperature -40℃~85℃
Inlet temperature <85℃
Application environment Charging Internal
Altitude ≦2000m

Circulating pump

Pump type Gear pump
Rated voltage 24V DC
Rated power 150W
Speed 500~3500 rpm
Working pressure 0~10bar
Flow 0~5.5L/min(Adjustable)
Coolant temperature -40~100℃
Operation temperature -40~80℃
Protection grade IP55

Fan

Fan type Axial flow fan
Air volume 1000m³/h
Wind direction Suction
Rated voltage 24V DC
Rated power 55W
Working temperature -40~125℃
Speed 2700RPM
Noise Max<60dB

Pressure sensor

Working pressure 0~1MPa
Medium temperature -30~105℃
Output Type 4~20mA
Accuracy 0.5%FS
Supply voltage 12~30VDC
Service life 10⁶ Pressure cycle

Temperature sensor

Sensor Type PT1000
Range -50~150℃
Insulation resistance 500VDC,100MΩ
Measurement accuracy Class A,±0.15℃

Level switch

Switch Type Normally closed
Alarm point Remaining quantity of oil tank
Working pressure 0~1MPa
Working temperature -40~100℃
Pole length 160mm

Quality Control

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Packaging

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